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Cable and Harness Assemblies
NewVac LLC is a leading source for “build to print” and custom designed cable and harness assemblies. Our discrete wire harnesses and complex, multi-breakout molded jacketed assemblies can be found in mission critical military applications including army vehicles, munitions, FLIR, airborne countermeasures and countless maritime platforms.
We have extensive expertise in all types of cables and harnesses from:
| • High Flex/Flat Cables • Power, Data, Voice, Signal & RF • Shielded/Non-Shielded • RF Coaxial & Semi Rigid Coax • Flat Ribbon, Multi-Leg & Hybrid |
• Molded or repairable constructions • Ruggedized Cable Assemblies • Underwater Submarine Tow Cable • Oil filled pressure compensated • Mil Std 1760 Umbilical Cables |
• F-16 Stores Management Systems Cables • Complex Electronic Harnesses • Underwater Cables Assemblies • Micro Miniature and Nano Assemblies • Electric Power & Distribution |
Fine Wire Assemblies
Our J-STD-001 certified solderers, assemblers, trainers, and inspectors are skilled in the art of high density soldering and “fine wire” applications. Our operators work under 10X microscopes with wire gauges down to 36 awg! Our craftsmanship and capabilities working with fine wire are unmatched in the industry.
Hi-density tight packaging assembly including Micro and Nano termination!
“NewFlex” Flat Flexible Cabling
"NewFlex" is a flat, super flexible molded cabling product designed to control circuit positions and allow discrete wire assemblies to be routed flat – saving space and improving packaging. NewFlex can be used in high-flex dynamic applications and is a viable cost effective alternate to rigid flex circuitry. NewFlex can be designed to accommodate multiple wire gauges and types and can be terminated to any style interconnect. NewFlex is the preferred solution for flat flexible cable packaging and wire management in numerous military aircraft applications.
| • Multiple wire types & gauges (32awg = 65 strands of • 50 awg wires in a flexible, flat molded format • Over-molded w/silicone, polyurethane & other compounds |
• Utilizing high stranded conductors • Terminated to any component (connectors, headers, etc.) • Cable thickness from 0.015” to 0.250” |
• Operating range: .57C to = 260C • Outstanding tensile strength, tear/abrasion resistance |
